Domingtechnik
SurA Chemicals hat eine langjährige Erfahrung und ein umfangreiches Know-how auf dem Gebiet der Domingtechnik und liefert Ihnen komplette Lösungen für die Herstellung von Doming-Artikeln für dekorations- und Werbezwecke. Unsere manuellen- und automatischen sowie nachrüstbaren Arbeitsplätze ermöglichen eine professionelle und individuelle Herstellung von Doming-Artikeln. Das Unternehmens-Portfolio erstreckt sich weiterhin auf Lichthärtegeräte, Dosiergeräte, Kompressoren, Druckbehälter und
Oberflächenvorbehandlungstechnik, als auch Domingzubehör und Verbrauchsmaterialien.
Wir bieten Ihnen das Material und die Technologie an, die am Besten zu Ihren Wünschen und Bedürfnissen passt. Profitieren Sie von den hervorragenden Produkteigenschaften und verleihen Sie Ihren Doming-Etiketten, 3D-Aufklebern und anderen Werbeartikeln eine höhere Qualität, einen visuellen Wert und das zusätzliches Gefühl von Luxus.
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Surface Silicatization
Surface silicatization - combustion chemical vapour deposition (CCVD) for Improving adhesion strength of adhesives, coatings and printing media.
Flame treatment is a well-established process used for influencing the adhesion strength of adhesives, coatings and printing media in numerous industrial applications. A further significant improvement in adhesion strength can be achieved by depositing a reactive silica layer, which is produced through flame pyrolysis. The combustion of a silane additive component in a flame gas atmosphere results in very dense and strongly adhering silica layers with high surface energy on metals, glass, ceramics and plastics.
When combined with adhesion promoters of appropriate functionality, this layer forms the foundation for long-lasting, water- and solvent-resistant bonds, coatings, and prints. Additional applications of this technology include temporary corrosion protection and the creation of diffusion barrier layers.
Products
The test-inks kit SurAChem TT K with six test inks in the energy spectrum 25-72 mN/m is suitable for measuring the surface energy on plastics, metals, glass, ceramics as also composite materials.
Surface pretreatment with the SurAChem VG 02 K Kit and the SurAChem VG 02 manual fire torch. Ideal for the significant increase of adhesion on plastics, metals, glass, ceramics and composite materials.
Surface pretreatment with the SurAChem VG 03 manual fire torch. Ideal for industrial applications. Ideal for surface pretreatment up to several square meters.
In combination with a surface pretreatment device, the SurASil cartridges are suitable for the deposition of amorphous silicate layers on metal, plastic, glass and ceramic surfaces, increasing significantly the adhesive strength of coatings, adhesives and printing media
SILICOAT DU silane dispensing unit for the dispensing of a silane-based precursor in a combustion-gas atmosphere. The SILICOAT DU is to be connected to an external gas control unit. SILICOAT AD flame control system with integrated silane dispensing unit and customer-specific burner for the dispensing of a silane-based precursor in a combustion-gas atmosphere.
The flame pretreatment systems apply flame pyrolysis to materials for various applications, increasing significantly the adhesion of coatings, adhesives and print media. The width and geometry of the burner, as well as the transport through the flame pretreatment system, is individually adapted to the size, shape and material property of the pretreated parts.
Silicatization of Surfaces – Efficient Surface Treatment with SurA Chemicals
Silicatization of surfaces is a modern surface treatment process that significantly improves the adhesion of coatings on materials such as ceramics, glass, metal, or plastic. With the innovative SurASil® process, SurA Chemicals has developed a technology that creates durable silica layers, providing optimal conditions for coatings, bonding, or painting.
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What Does Silicatization Mean?
Silicatization refers to a surface treatment process in which an ultra-thin silica layer is applied to the surface. This layer alters the wettability and improves the adhesion of paints, adhesives, or printing inks. Silicatization is particularly sought after for ceramics, glass, and metals, as these materials are often difficult to coat.
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The SurASil Process – Innovative Silicatization of Surfaces
SurA Chemicals relies on the flame pyrolysis technique, also known as Combustion Chemical Vapor Deposition (CCVD). In this process, an oxidative flame generates a nanoscale silica layer (SiOx) with reactive silanol groups. These groups enable exceptionally strong chemical bonding between the surface and the subsequent coating.
Advantages:
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Inline Capability – Ideal for industrial production processes.
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High Adhesion and Stability even on difficult-to-treat materials.
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Efficient Processing for various geometries and sizes.
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Silicatization of Ceramics – Applications and Benefits
The silicatization of ceramics is particularly effective because ceramic surfaces are highly stable and chemically inert. Using the flame pyrolysis technique, silica layers are formed that enhance adhesion, providing an optimal foundation for printing, bonding, or coating. These layers offer:
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High Resistance to mechanical stress.
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Long Lifespan of the layers.
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Protection against environmental influences and chemical attacks.
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Chemical Process with Silicate – Flexible and Sustainable
During silicatization, a metal-organic precursor is injected into a burner flame. The resulting silicates react on the surface, forming a dense, activating silica layer. This process is flexible and can be applied to both small workpieces and large components, such as solar panels.
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Advantages of Silicatization with SurA Chemicals
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Durability: Silica layers remain active for a long time.
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Wide Applicability: Customizable for various materials.
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Environmentally Friendly: An alternative to chromating, phosphating, or etching processes.
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SurA Chemicals – Your Partner for Silicatization
The silicatization of surfaces with the SurASil® process offers the highest adhesion, efficiency, and sustainability. Whether for ceramics, glass, metal, or plastic – SurA Chemicals provides tailored solutions for demanding industrial applications.
Contact us now for advice on surface silicatization and benefit from modern, cost-effective surface treatment.